My Experience

Front Suspension Control Arms

• Researched and conceptualized design ideas for suspension system concepts to improve the previous year’s design.
• Analyzed allowable loads on fixture points with FEA simulations to compare performance between straight and bent control arms.
• Remodeled the upper front control arms with SolidWorks CAD design tools.
• Manufactured and assembled suspension parts using machining processes including fixturing, cutting, drilling, turning, and surface finishing.
• Presented findings to club executives and team leads.

Brake Pedal Prototype

• Conceptualized and sketched design ideas for a brake pedal to achieve optimal performance while maintaining a balance between mass and size.
• Analyzed allowable loads on hard points with FEA simulations to compare performance across different brake pedal concepts.
• Developed an evaluation matrix to optimize design by reducing mass from 0.55 kg to 0.44 kg, minimizing size, selecting 1045 low-carbon steel, and achieving a target cost of $150–$200.
• Designed and modeled multiple brake pedal concepts in SolidWorks to evaluate and compare alternatives for best decisions.
• 3D-printed CAD designs and assembled the brake pedal; presented prototype findings to team captains and professors.

• Organized educational labs to teach children about physics, light, and sound.
• Encouraged active learning by bringing children to student exhibits at Science World.
• Communicated with camp manager, camp leaders, volunteers, and parents to ensure smooth camp operations.

• Designed the differential gear using SolidWorks with 3D engineering drawing references.
• Communicated with team lead and teammates to align on design decisions.
• Participated in team meetings to report on progress and next steps.